What a week!

I had last week off work, burning off my annual leave. We didn’t do any shows this year, and dedicate a lot of energy to the modernisation of the house, so it just never happened, and now I have to take my leave as otherwise it is forfeit.

The idea was to get a few things done around the house and garden, and then make some really nice progress with various bits of turning and general wood working. In the end I got hardly any turning done.

I made myself a list of things to do during the week. We had a broken fence panel that needed replacing, my petrol chainsaw needs some TLC, I needed a new jigsaw, and I wanted to get all the bits required for a new, bigger, steady, so that I could long, hollow, unbalanced pieces. I also wanted to make some progress with a nice wooden lid for the cistern in our new bathroom, and with the wooden signature panel for my niece-in-law, who’s getting married next March.

Not so bad, you say. Just wait.

The jigsaw, various invoices to pay, and a few phone calls, these were all the easy things. Just ordering the wheels for the steady took several hours, because the guys from the website I had chosen, after getting some good advice, just kept on faffing around with their back order.

On Monday, I inspected the fence. I found that only the last 3 panels were actually in a decent condition, the rest were all rotten and just hanging in there for the next storm (or cat). So I decided to replace all the panels. The posts looked a little better, I thought, so I decided to only replace 3 of them. After lunch I went to Lawnswood Fencing, and ordered the pieces, for delivery on Thursday, and then went off to visit Exotic Hardwoods in Staffordshire. What a place! More on that later, in a separate post.

Tuesday morning was spent supporting the guys at work, and the afternoon had some good workshop time. Wednesday was also workshop time.

Thursday morning I started ripping out the fence panels, and the posts marked for replacement. That’s when I noticed that the other posts were actually in no better condition. So I went back to the fencing company and bought another 5 posts and caps. And then I spent the rest of the day fitting the new fence. Looks gorgeous, but by 6pm I was bushed.

Already on Thursday evening, I had the RCB tripping on me several times, but I decided to only look at that on Friday. Phoned the sparky Friday morning, but he was busy and could only give me some advice over the phone. I basically spent all Friday hunting down the problem and in the end I just gave up and decided to leave for the sparky on Monday, I still have 2 working circuits in the shop, so I could always make a plan!

Yeah well, best laid plans and all that. Friday night, or rather Saturday morning we had an almighty downpour at around 3am to 5am. I just recently installed a water butt outside the workshop (it was standing somewhere else in the garden, with no gutter connected to it). This water butt is about 120cm high and about 60cm diameter, so holds roughly 225 litres of water (that’s about 50 gallons in old money). This one downpour filled the entire butt to overflow! Unfortunately it seems it was also combined with a strong wind, and when I got into the workshop on Saturday morning (to fix the electrics), I had 15 litres of water on the floor in the paint/compressor room, most of it actually under the floating floor for the compressor and the two chip/dust extractors.

So I then spent a few hours cleaning up the mess, and then the entire weekend replacing the facia boards with new ones. Which is really fun, as all of them go right up underneath the tar paper, so essentially I cannot rip them off entirely, otherwise I’d have to recover the entire roof. I had to cut them off with the circular saw, lying on my belly (on the wet tar paper), negotiate all the rusty nails (the blade is now proper ruined) and then in a similar fashion had to fix the new ones, and finally caulk the lot. Now I need the caulk to set, and then I can paint it over next weekend.

So: it’s Sunday evening, almost 8pm, I am completely knackered, and got hardly anything done in the workshop. And tomorrow morning it’s back to the dayjob. What a week!

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A lot of work

A few weeks ago I had a contact from the club website, a guy close by who was cutting down a laburnum in his front garden and who wanted to donate it to the club. So I swung by one afternoon, with chainsaw and other bits and bobs. He did have some nice branches already cut down, but the main trunk was still standing. It wasn’t huge, but still quite big: about 18-20″ across. I cut it off right above the ground, and then proceeded to chop it into two halves. Laburnum is well know for checking very rapidly, and I want to avoid this as much as possible. In addition, the trunk, even though it was only about 1m (40″) tall, had considerable weight, and cutting it down the pith into halves made it much easier to move.

Now, technically, this isn’t my wood, since this guy posted on the club website. On the other hand I reckoned I was the one doing all the hard work, I might as well reward myself a little. And this was promptly confirmed by other members at the next club meeting.

In essence I kept one half of the trunk to myself, this was cut into three pieces. One of them was cored into two bowls (currently drying out), one was a crotch which I attempted to turn into a winged bowl, but it almost flew apart at the crotch (and now I have to figure out what to do with it. The last piece was from the middle section, where the wood was thick, but not very wide. In other words, not ideal for bowls.

I’ve always had a lot of admiration for John Jordan’s work, and I thought, OK, let me try something similar for myself. So I ended up with this follow form, with the sapwood clearly visible (that was the hole point of the exercise) at the top. Initially the surface was all smooth and sanded to about 240 grit, and then I spent the next 10 hours texturing it with a small V-shaped carving chisel.

I am actually quite proud of this piece. A deceptively simple shape, hollowed to about 1/4″ and really showing off nicely the beautiful grain of laburnum. After the carving I simply brushed the surface with rough wheel and then sprayed some sanding sealer on. No distraction from the texture and the grain.

Make no mistake, this is hard work. Laburnum is about the hardest wood we get in our latitudes, and the repetitive carving action makes your hands go sore after about an hour or so. However, I think it’s worth it.

Clearly I still have a long way to go before I can compete with John, but every journey starts with the first step out of the door.

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Going BIG

Now that I have my new workshop (mostly) kitted out, I really want to get on with making some bigger items. So I made a start a few months back, pretty much right after the lathe was up and running again, with a piece of ash that gave me a blank just under 16″ diameter (400mm for the ISO folks).

I didn’t have any particular plan, I was just trying to have some fun, and somehow this shape emerged, with a curved outer rim, a raised ring, and, instead of a bowl shape, a domed centre. The wood was dry and stable, harvested from an ash tree that came down about a year ago, and I left the whole thing in a cupboard for another 2-3 months, looking at it in regular intervals.

Inspiration did take its time. One day I suddenly saw what I wanted to do with it, and from there it was easy. There was loads of work to do, with all the carving and the masking and colouring, but I knew where I was going. So here it is:

Considering this is the first of its kind, I should probably be happy. I am, but only to a certain degree. The colouring is not good. I completely miscalculated the effect the natural colour of the ash would have on the blue. Instead of giving it a little contrast (see the classical shape piece from a few weeks ago), the blue just looks dead.So, next time around, I need to either use a different wood or choose a different colour. I am happy with the carved rim, and the black textured streak is OK, but needs a little more definition, I think.

Well, I’ve got a few more large blanks lined up and rough turned already, so watch this space, there’s plenty more to come.

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Just a small box

I know, I know, I have been busy with other stuff. Like painting rooms and fitting an apron to a corner bath, and fitting skirting to a bedroom. And yes, we’ve been away for a weekend at the Burghley Horse Trials. That’s almost a story on its own.

At any rate, my mother’s birthday is at the end of July, and this year we couldn’t go and see her, it just didn’t work out. So I made her a small box. The blanks were actually leftovers from a piece of commission work, where a fellow in Kidderminster wanted two identical holes cut into a slab of walnut, so he could display some ancient pieces of china. Due to the difficulties encountered there, both the blanks had a hole in the centre, which I needed to do something about. In the end I decided to use a small leftover piece of zebrano to make the handle on the lid and also a plug for the bottom.

Clearly, there isn’t all that much room inside to store big things, but some jewelry should fit nicely, or maybe some other bits that need a keepsake. In the end, this really is just a way of me saying to my mother “I think of you”.

 

 

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Glorious ripples

The studious reader of this blog will remember that about 4 months ago I got hold of an entire trunk of a rather large sycamore, all of which was (and still is) rippled quite strongly. The classical dish in the last post was made from that wood, and so are the two pieces in today’s post.

First up is a almost flat, and not quite square dish, doused in red spirit stain and finished with acrylic lacquer. I cut 2 grooves into the wood to emphasize the squished rectangle shape, but I think I need to enhance these grooves with some black.

As usual, the trick with these is to turn them in stages, so that the material doesn’t get much of a chance to wobble away from the tool. This is about 5mm thick, and shows a fair degree of flexing towards the corners. Now, contrary to what you may believe, the grain in this dish actually runs horizontally, despite the heavy rippling wanting to make you think otherwise.

The other piece is this hollow form. It was made from a block that still had some bark attached to it, and some of it is still on the finished form. Again, the heavy rippling may want to make you think this is turned from end grain, but in reality this is side grain. This piece is surprisingly heavy, mostly because my hollowing tools couldn’t reach any further. Again, yellow spirit stain and acrylic lacquer.

A few more pics to show the beautiful figure in the wood:

 

 

 

 

 

 

 

And the best thing about all this is: these were made from off-cuts. The really nice big discs are still to come. Watch this space.

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